How do they make Decaf Tea?

How do they make Decaf Tea?

with 4 Comments

Caffeine is naturally present in all tea leaves, but the amount of caffeine in different types of tea varies, depending on their level of oxidation. The largest caffeine content is found in black teas, which have the most oxidised tea leaves. In the less oxidised green and white teas, the level of caffeine decreases.

At Welsh Brew Tea we know that Decaf Tea and Decaf Coffee are becoming more popular, as some people prefer a cuppa in the late afternoon without the wake-up effects! Or if they are simply sensitive to caffeine. The clever boffins have developed ways to remove the caffeine from tea, without losing that lovely flavour. Bit how do they do it?

 

The Methods for Decaffeinating Tea…

Methylene chloride, ethyl acetate, carbon dioxide and water processing are the four techniques used to decaffeinate tea. Here, we’ve provided a brief explanation of how each method works and how the procedure affects the tea’s flavour.

 

Methylene Chloride:

In this procedure, the caffeine is removed by either directly or indirectly soaking the tea leaves in methylene chloride, or by soaking the water used to extract the caffeine in methylene chloride and then re-absorbing the flavours and oils in the tea. Caffeine molecules form bonds with methylene chloride molecules during this decaffeination process. Although methylene chloride is known to preserve more of the tea’s original flavour than other procedures, it is not thought to be the most effective or healthiest way to decaffeinate. In several countries, importing teas that are processed in this way is prohibited.

 

Ethyl Acetate:

Since ethyl acetate is a naturally occurring molecule in tea, tea that has been processed with it is frequently referred to as “naturally decaffeinated”. In the same method as with methylene chloride processing, the solution is also utilised as a solvent for the extraction of caffeine. Tea tastings and consumer feedback tell us that this is the preferable procedure for tea decaffeination. In contrast, the carbon dioxide procedure outlined below is used to decaffeinate loose tea and tea sachets.

 

Carbon Dioxide (CO2) Tea Decaffeination:

It is often referred to as a natural decaffeination process that preserves the health advantages and flavours of tea. Typically, this technique involves “pressure frying” tea leaves using this naturally occurring gas. When carbon dioxide reaches the so-called super-critical state at high temperatures and pressures, it turns into a solvent and draws in small, non-polar molecules of caffeine, which it then extracts from the tea leaves. This method preserves the tea’s flavour the best since the flavour molecules are bigger and stay intact.

 

Water Processing Decaffeination:

Tea decaffeination is not primarily accomplished via water-based caffeine extraction. Although a tiny number of tea products are decaffeinated using this method, it is really more commonly used as a coffee decaffeination method. Following a length of time spent soaking the tea in hot water to extract the caffeine, the mixture is then run through a carbon filter. After that, the water is added back to the tea so that the tastes and oils can be reabsorbed. Those who have sampled decaffeinated tea that has undergone water processing say the flavours are a bit weaker.

 

Comparing Caffeine-Free and Decaffeinated Teas…

It’s worth noting that caffeine is naturally absent from some caffeine-free teas. These are typically herbal teas, such as chamomile, mint tea, and rooibos. Although the level of caffeine can be extremely small — typically only 2 mg of caffeine per cup.

 

What methods do we use?

We use the Carbon Dioxide (CO2) method for our 1 x 100 string, tag and envelope:

  • How it works: Uses pressurized carbon dioxide gas in a super-critical state to act as a natural liquid solvent.
  • The process: High pressure forces the CO2 to bind only to small caffeine molecules, lifting them away from the leaves.
  • Pros and cons: Excellent at preserving flavour and antioxidants, and allowed for organic certification, but it is expensive to do.

 
And we use the Ethyl Acetate method for our 80s tea bag:

  • How it works: Uses a solvent called ethyl acetate, which is sometimes called a “natural” method because ethyl acetate occurs naturally in fruits.
  • The process: Tea leaves are dampened and washed with ethyl acetate, which bonds with the caffeine molecules and is then separated out.
  • Pros and cons: Cheaper and widely used for mass-market tea bags, but can sometimes alter the original taste or strip away more of the healthy polyphenols.

 

TRY WELSH BREW DECAF

OUR LOOSE LEAF TEAS

4 Responses

  1. Ben
    | Reply

    Which method do you use for your decaf? Thanks

    • Welsh Brew Tea
      | Reply

      Hi Ben, thanks for the comment. We’ve updated the blog above to show our methods.

  2. Julia
    | Reply

    Which method do you use in your decaf tea?Thanks

    • Welsh Brew Tea
      | Reply

      Hi Julia, thanks for the comment. We’ve updated the blog above to show our methods.

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